Co-Rotating Twin-Screw Extruder Market Size, Share, Growth, and Industry Analysis, By Type (50mm and Below, 50-100mm & Above 100mm), By Downstream Industry (Plastic, Rubber, Food Industry & Pharmaceutical) and Regional Forecast to 2035

CO-ROTATING TWIN-SCREW EXTRUDER MARKET REPORT OVERVIEW

The global Co-Rotating Twin-Screw Extruder Market size estimated at USD 922.16 million in 2026 and is projected to reach USD 1440.39 million by 2035, growing at a CAGR of 4.56% from 2026 to 2035.

The Co-Rotating Twin-Screw Extruder Market focuses on higher-tech equipment involved in the extrusion of a variety of materials, including plastics, rubber, food, and pharmaceutical industries. A twin-screw co-rotating extruder has two screws that are opposite to each other and rotate in the same direction, which enables it to mix, melt, and shape materials. They are appreciated for accuracy, productivity, and flexibility, which makes them useful in various techniques of producing parts. This market is inspired by rapid advancements and the growth in the need for high-performance extrusion in several sectors.

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KEY FINDINGS

• Market Size and Growth: The Co-Rotating Twin-Screw Extruder Market size was USD 843.48 Million in 2024, is projected to grow to USD 880.3 Million by 2025 and exceed USD 1317.49 Million by 2033, with a CAGR of 4.56%.

• Key Market Driver: Rising demand for advanced polymer compounding is driving growth, with over 2,500 industrial compounding facilities worldwide adopting twin-screw extruders in 2024.

• Major Market Restraint: High initial investment and maintenance costs limit adoption among small-scale manufacturers, affecting nearly 20% of potential buyers in emerging economies.

• Emerging Trends: Increased use in biodegradable and high-performance polymers is noticeable, with production of bio-based polymer blends growing by 15% in 2024.

• Regional Leadership: Asia-Pacific dominates the market, accounting for over 45% of installations in 2024, largely due to the booming packaging and automotive sectors in China and India.

• Competitive Landscape: The market is moderately concentrated, with the top 8 manufacturers supplying roughly 60% of the global units, reflecting strong focus on innovation and efficiency.

• Market Segmentation: By application, polymer compounding leads with over 50% of market utilization, highlighting its critical role in plastics processing industries.

• Recent Development: In 2024, several companies introduced energy-efficient twin-screw extruders, now implemented in more than 300 production lines globally.

COVID-19 IMPACT

"Market Growth Restrained During Pandemic Due To Lower Demand"

The Global COVID-19 pandemic has been unprecedented and staggering, with the market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden market growth reflected by the rise in CAGR is attributable to market’s growth and demand returning to pre-pandemic levels.

The COVID-19 affected the Co-Rotating Twin-Screw Extruder Market in a negative manner, mainly because of the supply disruptions across the world and/or manufacturing delays. Impositions of the lockdown measures and restrictions reduced transportation and put a hold on the delivery of crucial parts. Moreover, the COVID-19 crisis and the economies’ contraction led to lesser demand for fresh extruders and market contraction as well.

LATEST TRENDS

"Market growth is driven by integrating smart technologies and Industry 4.0"

One of the most prominent developments that can be pointed out in the future of co-rotating twin-screw extruders is the trend of integrating smart and automatic technologies. These innovations improve accuracy and productivity in monitoring and controlling processes that are involved in extrusion operations. More specifically, it is related to the enhancement of Industry 4.0 technologies like IoT and machine learning that are being introduced into the market, enhancing performance and even enabling the aspect of maintenance. This has acted as a major factor in enhancing the production quality and efficiency as depicted in this trend.

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SEGMENTATION

By Type

Based on type the market can be categorized into 50mm and Below, 50-100mm & Above 100mm.

• 50mm and Below: A twin-screw extruder with a diameter of the screws up to 50mm is used for small or laboratory-scale production. These extruders provide for better control in mixing and processing of the material, so they are preferred for research purposes. They are also ideal when it comes to creating high-quality specialist products in small quantities.

• 50-100mm: The medium group of extruders with the diameter of 50-100mm is typically applied for the typical production in different branches, including the production of plastic materials and food industries. Mid-level holds both low tolerance and high production, which makes them suitable for both development and production. These extruders can be used for the processes that are carried out in the middle range of production and require a complicated control.

• Above 100mm: Twin-screw extruders co-rotating are usually used for large-scale production whose diameter is more than 100mm. They afford high throughput and are thus ideal for mass production, especially in the automotive and packaging industries. Thus, these extruders deal with a high volume of material while at the same time providing uniformity in quality and operation.

By Downstream Industry

Based on Downstream Industry the market can be categorized into Plastic, Rubber, Food Industry & Pharmaceutical.

• Plastic: Co-rotating twin-screw extruder is one of the most efficient current tools in compounding, melting, and shaping the polymer-based material used in the plastic industry. From the above tools, they afford good control of temperature and shear rate, which are crucial in making excellent plastics. These extruders are required in the manufacture of goods that range from packer mates to auto parts.

• Rubber: Twin-screw extruders in use in the rubber industry are co-rotating and are majorly applied in the mixing and processing of rubber compounds. It helps in the achievement of equal distribution of the additives and gives an adequate measure of influence on the general properties of rubber, which results in enhanced quality of the final product. These extruders are essential for extruding rubber parts through the incorporation in automotive functions or in tires and seals.

• Food Industry: The co-rotating twin-screw extruder is most widely used in the food industry, and also used in the processing and reforming of the constituents of food into products such as snack foods and cereals. It is applied in various ways, such as in flavoring, cubing, molding, and even packaging of various foods. They help in establishing product uniformity, and they meet the needs of the market concerning the feel and taste.

• Pharmaceutical: Twin-screw extruders in the form of co-rotating in the pharmaceutical industries are used in the processing and manufacture section of the stellar products, such as tablets and granules. The two provide accurate control of mixing and temperature, which is severe, especially when handling the intended medicines to maintain their quality and performance. These extruders facilitate the formation of compounds with similar quality and homogenous nature pertaining to each other.

Driving Factors

"Market growth is driven by demand for high-performance extruders in industries"

The Increasing trend of industries to improve their performance while using automotive, packaging, and electronics materials is contributing to the Co-Rotating Twin-Screw Extruder Market Growth. These extruders are of prime importance in compounding and mixing complex polymers and a variety of composite materials. This market segment has to do with the necessity of high-quality and individually manufactured products.

"Market growth is driven by innovations in automation and digital control"

Continuous innovation in the extrusion process, particularly in automation and digital control of the co-rotating twin-screw extruder, is the driving force toward this market. These advancements enhance the speed of processing, accuracy, and versatility of manufacturing, hence offering the capabilities of producing sophisticated and standard goods. New developments make twin-screw extruders effective and attractive in the different processes.

Restraining Factor

"Market growth is limited by high capital costs of advanced extruders"

The blocking factor of capital intensity is the high costs needed to acquire and implement co-rotating twin-screw extruders. Such sophisticated technology requires high capital investment, and this may pale some firms, particularly those of small size or firms with limited capital outlay. This financial factor can act as a limitation to market growth while at the same time delaying access to better and enhanced extrusion solutions.

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CO-ROTATING TWIN-SCREW EXTRUDER MARKET REGIONAL INSIGHTS

The market is primarily segregated into Europe, Latin America, Asia Pacific, North America, and Middle East & Africa.

"Market growth in North America is driven by industrial R&D investments"

North America holds the largest Co-Rotating Twin-Screw Extruder Market Share because of the density of industrial and high-tech production capabilities on the continent. A chief reason why the extrusion process is dynamic in the region is that much has been invested in R&D in the region. Moreover, the rapid development of high-performance materials and automation solutions escalates the leading positions of North America in this market. It has a strong market hold and is active in major industries as well as involves technological advancements.

KEY INDUSTRY PLAYERS

"Market growth is fueled by vendors' innovation and strategic partnerships"

Eminent market vendors have a critical role in the growth of the Co-Rotating Twin-Screw Extruder Market and are constantly devising new strategies to develop new technologies. They also major on creating sophisticated sorts of extrusion, like automation systems and digital controls that improve product execution. Building strategic partnerships and investing in research and development also help in market growth by addressing evolving industry needs and enhancing the products served.

List of Market Players Profiled

• KraussMaffei group (Germany)
• STEER (U.K.)
• CPM Extrusion Group (U.S.)
• XINDA (China)
• Nanjing Haisi Extrusion Equipment (China)

INDUSTRIAL DEVELOPMENT

November, 2022: There was release of the B-TSE-S 30/40, a new electrically heated co-rotating twin-screw extruder from Brabender GmbH & Co. KG. It specifies that this unique machine is far superior to the former oil-heated type, increasing its possibilities in such fields as plastics, rubber, foods, and Pharmaceutical.

REPORT COVERAGE

This report is based on historical analysis and forecast calculation that aims to help readers get a comprehensive understanding of the global Co-Rotating Twin-Screw Extruder Market from multiple angles, which also provides sufficient support to readers’ strategy and decision-making. Also, this study comprises a comprehensive analysis of SWOT and provides insights for future developments within the market. It examines varied factors that contribute to the growth of the market by discovering the dynamic categories and potential areas of innovation whose applications may influence its trajectory in the upcoming years. This analysis encompasses both recent trends and historical turning points into consideration, providing a holistic understanding of the market’s competitors and identifying capable areas for growth.

This research report examines the segmentation of the market by using both quantitative and qualitative methods to provide a thorough analysis that also evaluates the influence of strategic and financial perspectives on the market. Additionally, the report's regional assessments consider the dominant supply and demand forces that impact market growth. The competitive landscape is detailed meticulously, including shares of significant market competitors. The report incorporates unconventional research techniques, methodologies and key strategies tailored for the anticipated frame of time. Overall, it offers valuable and comprehensive insights into the market dynamics professionally and understandably.